ラピッドツーリング成形製造の完全なプロセス

ラピッドツーリングの詳細なプロセス  

迅速な金型成形は、エラーのない製品を短時間で市場に投入するための効果的かつ効率的な方法です。 ラピッドプロトタイピングにより、デジタルアイデアを一夜にして現実世界に変換することができます。 以前は、同じ翻訳に数日ではなくても数週間かかりました。

Thanks to technological advancement, it is now possible to design and create parts to test for application fit. You would have a clear idea as to whether a particular part with the required specification work once integrated into the real-time application.

In the course of this article, we are going to talk about the rapid tooling molding process in detail. So, without any further delay, let us get started!

What is Rapid-Tooling Moulding Process?

Rapid Tooling

The industry uses several names for this particular concept including soft tooling, prototype mould, prototype tooling, etc. Traditionally, the manufacturers used the pared back injection mould tooling to get parts cheaply and quickly.

It is basically injection moulding tooling that is made inexpensively and quickly in order to perform the validation and testing of the parts before you put your money in full fledge production tooling. The making of mould in a short time allows manufacturers to design and develop products quickly.

A Bit of History

In 1990s, the rapid tooling moulding production become popular. Engineers then used the plastic injection moulding to create molds within a matter of days instead of months. After all, reliable, innovative, and less to-market time production was becoming the need of the hour.

With a rapid tooled mold, メーカーは are able to create a part along with a few 100 plastic parts before they actually step into the mass production phase. The main purpose of the rapid tooling method is to create the insert. Meaning, it would focus on the side actions, cavity, and the part’s core.

You can get thousands or even hundreds of thousands of cycles from one particular tool. However, this greatly depends upon the type of tool you have invested in. Although you can enjoy diversity in terms of rapid-tooling, each tool has its own merits and demerits.

So, when you are choosing a tool do keep the following factors in mind.

• Size
• Consistency
• 技術
• Accuracy
• Materials

All these factors along with your other requirements would help you make the right decision in terms of rapid tooling moulding process and tools. Also, you need to consider the following aspects as well.

Strong Mould

If you are going to be using the injection molding process. Make sure that your mould is robust enough to handle this particular process. To measure the injection moulding machine, you would have to focus on the clamped pounds/square inch.

So, if the mould lacks the robustness, it would not survive the process. Moreover, these moulds should have the ability to stand tall against the injection of material. The material is mostly hot plastic.

Smooth Mould

強い型を持つことに加えて、滑らかな型を持つことも同様に重要です。 滑らかな金型は、きれいなプラスチック部品の射出を保証します。 最初に、鋼で機械加工された金型は、簡単に排出できるように滑らかにされました。

中にいるので迅速な金型成形プロセス、材料が層内に構築されています。 したがって、必ずしも滑らかな金型になるとは限りません。 その場合、滑らかでない金型を使用してパーツを作成した後、余分な作業を行う必要があります。

さまざまな種類のラピッドツーリング成形

過去数年間で、急速な工具製造業は途方もないプロセスのように見えました。 積層造形技術が成熟し、これにより、高速ツーリングの2つの異なるカテゴリ、直接ツーリングまたはパターンベースのツーリングが生まれました。

間接ツーリング/パターンベースツーリング

This technique uses master-patterns to develop and produce a die or a mould. It allows the creation of high-quality and firm moulds.

Direct Tooling

In this process, the manufacturer shapes the actual mould. It uses the additive approach for creating moulds and dies. The truth is that despite several manufacturers using the additive process to resolve tooling process, very few have able to create moulds that are commercially feasible.

This holds true for the plastic injection moulding tooling. Even now, manufacturers prefer the high-speed machining or the CNC for this particular process. However, in areas like pattern based metal casting or casting silicon, rapid prototyping has become popular.

In case, your parts require complex geometry, then we firmly believe that rapid prototyping is a perfect choice. We already see that in the investment casting process.

Perks of Rapid Prototyping

The rapid tooling メーカーは use the real manufacturing grade material. Thus, providing you a clear picture as to how the final part would look. What more is that modern prototyping techniques allow fully functional prototypes.

You now can test whether a particular part would work after you integrate it into the application. With rapid prototyping it possible to test whether you made the right choice in terms of material. Below are some other advantages that the technique offers.

Chances for Innovation

幸いなことに、ラピッドプロトタイピングにより、イノベーションへの扉が数多く開かれています。 追加のプロトタイピングツールや物理コンポーネントは必要ないため、設計者は独自のアイデアを自由にテストできます。

現在、エンジニアと設計者は、複雑な形状と表面を組み込んだモデルを考え出すことができます。 これらの形状とデザインは、最初のプロトタイピング技術を使用して作成することは非常に困難です。

時間節約

ラピッドプロトタイピングツーリング成形を使用すると、パターンや金型の作成を待つ必要はありません。 したがって、初期設計時間と分析の間に大幅な減少があります。 テストおよび物理的検査が可能な正確なモデルを実現できます。

次のステップ

迅速な金型成形プロセスは、高速で信頼性が高く、安価なプロセスです。 少量生産に適したオプションです。 ラピッドプロトタイピングを使用すると、より安価で手頃なコストでアイデアの妥当性を実際にテストできます。

Please 問い合わせください。 結局のところ、私たちは主要なラピッドプロトタイピングサービスプロバイダーです。