Fornitori di stampaggio a iniezione: le ultime tendenze di mercato

I produttori si sono rivolti a fornitori di stampaggio a iniezione esperti e qualificati per soddisfare la crescente domanda di parti in plastica. La tecnica di stampaggio a iniezione esiste da anni. Il progresso tecnologico ha portato a tecniche di stampaggio a iniezione avanzate e sofisticate.

L'analisi del mercato globale afferma che le applicazioni industriali oggi utilizzano comunemente lo stampaggio a iniezione per la formazione della plastica. Una vasta gamma di industrie sta beneficiando delle tecniche di stampaggio a iniezione. Le statistiche mostrano che entro il 2020 l'industria globale della plastica stampata a iniezione raggiungerà i 162 miliardi di dollari.

Come tutte le altre industrie, anche l'industria dello stampaggio a iniezione si sta evolvendo. Per rimanere a galla, un produttore di stampaggio a iniezione deve seguire le ultime tendenze di mercato. Dopo tutto, il nuovo mercato richiede continui cambiamenti e sono impegnativi.

In questo articolo, parleremo delle ultime tendenze di mercato nel settore dello stampaggio a iniezione.

Le principali tendenze di mercato

Materiali ad alte prestazioni

Invece di fare affidamento su materiali di bassa qualità, i produttori oggi utilizzano materiali ad alte prestazioni. Preferiscono utilizzare materiali che offrono durata e resistenza alle alte temperature.

Allo stesso modo, vorrebbero che anche il materiale fosse resistente alla corrosione. Diverse industrie stanno sostituendo l'acciaio con questi materiali, al primo posto l'automotive. Il motivo è che questi materiali aumentano la longevità dei componenti.

Inoltre, riducono il peso, il costo e migliorano l'efficienza del carburante. Inoltre, i produttori, così come i consumatori, stanno diventando inclini all'idea di utilizzare bio-resine. Queste plastiche ecocompatibili offrono tutti i vantaggi della normale plastica eliminando i suoi effetti collaterali.

Le bio-resine offrono lo stesso livello di usabilità con un minor impatto sull'ambiente.

Stampare più della plastica

Inizialmente, l'industria dello stampaggio a iniezione era limitata all'utilizzo di un'ampia gamma di plastica. Tuttavia, macchine moderne e sofisticate hanno ampliato l'orizzonte.

Oggi i produttori sono in grado di modellare senza fatica anche altri elementi. Ad esempio, possono modellare carburi, ceramica e metalli. È possibile modellare questi materiali con la minima imprecisione.

Automazione avanzata

La tecnologia tende a ottenere un aggiornamento ogni tanto. Lo stesso è il caso delle industrie di stampaggio a iniezione. Sembra che nel 2019 il software utilizzato nella produzione di stampaggio ricevuto aggiornamenti. Il 2020 non sarà diverso.

These software will get more updates. They will become advance, sophisticated and bug-free. Designing software like Moldflow from Autodesk and SolidWorks has become an integral part of the industry. Their latest updates and exciting features assist in improving the injection moulding design techniques and plastic parts.

In addition, the software brings smoothness to the overall manufacturing processes. After all, improved design quality and accuracy are bound to decrease the overall manufacturing cost. It will also help save the unwanted rework cost.

Some other advantages that modern software offer include forecasting of manufacturing-related defects and simulating the melted plastic flow process. Consequently, it allows the manufacturers to evaluate and makes the required changes in the manufacturing process.

They are able to identify the problem well before time, thus take timely actions. This results in cost saving in the end.

Responsibility to Recycle

For more than 25 years, developed countries around the globe have been sending their plastic waste to China for recycling purposes. According to the UN Comtrade Database around half of the world’s plastic is sent to China for recycling purposes.

However, with the implementation of China’s National Sword Policy, companies no longer have the privilege to import their plastic waste to China. Now they have to stand up and take the responsibility of recycling. It is imperative for the fornitori di stampaggio a iniezione and manufacturers to generate a responsible recycling plan.

They need to dispose of the plastic scrap in a proper and environmentally friendly manner.

Traceability has become imperative

Partners along the supply chain are becoming aware of the advantages traceability has to offer. When multiple partners comply with national as well as international laws and regulations, they are able to reduce the risk of low-quality material entering the supply chain.

Thus, all the partners benefit it in one way or the other. In addition, traceability ensures coordination between the relevant bodies and the authorities. It is also an effective technique for stock control and proper monitoring.

Injection Using Foam

Injection using foam is another market trend to become extremely popular among manufacturers who plan to achieve structural rigidity and high resistance in the final product.

The injection moulding trend offers numerous other benefits as well. For instance, it leads to not only superior chemical resistance but also to thermal isolation. The trend is common among the manufacturers of light vehicle panels.

Injection Moulding Using Gas

Injection moulding using gas has become popular because it offers efficiency and effectiveness. The manufacturers mainly use Nitrogen for moulding purposes. The idea is to use the gas to press the melted plastic into moulds.

Multi-Component Method

The multi-component method offers greater chemical, mechanical and thermal resistance. It allows a mould with different colors, texture, and shapes. To come up with high-quality plastic parts, mixing material and dyes is crucial.

Thus, it allows enhancing the functionality as well as the product design for increase efficiency.

Reinforced Plastics

More and more manufacturers are becoming a fan of using plastic composites. These composite materials exhibit high strength and low weight. This reinforced plastic also leads to a reduction of the pre-product cost.

Despite the low cost, they retain their strength and robustness. Carbon-based fiber, glass, aramid are among the common fibers that are being injected into plastics.

Several industries are benefiting from these reinforced plastics including Nan materials, marine, power, construction, aerospace, automotive, etc. The reduction in weight parts can lead to enhanced aerodynamics and fuel economy. Thus, this trend is extremely useful for the aerospace and automotive industries.

Micro Injection Moulding

Micro moulding has been around for some time. However, it seems that the injection moulding suppliers have now started to take it seriously. Micro moulding is a technique that injects moulding parts at a microscopic scale.

It has the capacity to take down the dimensions to the micron level. The technique has much more to offer. Thus, it has become one of the latest trends in the injection moulding industry.

This technique is extremely effective for the production of medical devices. As these devise require smaller and smaller assemblies. At such a tiny scale, the molding vendor should not mould parts. After all, there is no margin for error.

A good micro moulding vendor will ensure control by having in house quality assurance team.

Delivery Precision and Packing

In recent times, there has been an increasing demand on delivery precision and packaging. Companies are trying to maximize their logistics. They are working on delivering products to the consumer’s doorstep.

Good fornitori di stampaggio a iniezione have cleanrooms designated for carrying out the injection moulding of plastic products. They should also perform testing, assembling labeling and packaging with utmost care. They should incorporate technology to ensure that they deliver efficiently without error.

 Single Source from design to manufacturing

Another interesting trend that is emerging in the injection moulding industry is outsourcing to a single manufacturer. Hiring a single manufacturer means higher demands on documentation, work processes, accuracy, quality, and precision.

An experienced company would care for everything starting from design to production to packaging. They would work closely with their consumers, especially in the design and development phase.

Why Choose Us as your Injection Moulding Suppliers?

These trends in the injection moulding industry will continue to take shape this year and beyond. It is imperative to form a partnership with the leading injection moulding experts, KaitoMould.

Kaitomould is on the cutting-edge of these trends. They promise to deliver high-quality parts. Their experienced staff member will take the stress right out of the designing process to the manufacturing process. Thus, they ensure a smooth pathway from designing to the final product.

Se possiamo aiutarti con il tuo progetto, chiamaci allo 0086-769-82821468 o invia un'e .