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プラスチック射出成形部品メーカーはどのようにして射出成形コストを削減できますか?

2020-05-26 hqt

プラスチック射出成形業界に関連する5つの基本的な質問の回答

plastic injection parts manufacturer

プラスチック射出成形部品メーカー紹介

A world without プラスチック射出部品メーカー は想像を絶するものです。 ボールペン、ゴミ箱用のナットから、車のバンパー用のナットまで、日常生活には、エンジニアリングプラスチックコンポーネントの色や形が無数にあります。

A plastic injection parts manufacturer uses these engineering plastic parts in injection molding tools. One of the so-called forming processes of injection molding tools.

For example, amorphous materials are particularly used to generate special shapes. The basis of injection molded parts is conventional engineering plastic particles. plastic injection parts manufacturer heats the initial solid particles. And injection molded under pressure into an abrasive tool.

This process is undoubtedly more complicated than it initially sounded. Because the finished product must accurately match the relevant technical parameters. Such as:

  • サイズと
  • surface

The finished product must have a high resistance and quality. The first equipment following this rule appeared in 1919.

What is plastic injection molding?

射出成形は、金型に材料を射出して部品を製造する製造方法です。 それは一種のプラスチック加工技術です。

プラスチック射出精密金型の製造価格はいくらですか?

射出成形工場を選択するときは、最初に射出成形とは何かを理解する必要がありますか? そして、射出成形部品の価格を計算する方法。

まず、射出成形処理とは何かを最初に理解しましょう。

  1. 射出成形加工とはプラスチック射出成形部品メーカー

射出成形加工は、委託者が原材料や金型を提供する事業です。 また、プラスチック射出部品メーカー は、委託者の要求に応じて射出製品を製造し、手数料を請求します。

Development of plastic injection parts manufacturer industry

plastic injection molding in china

Don’t ignore it. To do a good job in the injection molding processing industry depends on various techniques. Such as:

  • 技術
  • Business
  • management, and various strategies
  • technology development strategies
  • talent development strategies
  • marketing strategies, and
  • financing strategies.

The technique is a little strategy of プラスチック射出部品メーカー. The strategy is a great technique. The similarities between the technique and the strategy are all about planning. The difference is that the scope of the plan is large and small. And the length of the plan is long.

Technology is development and innovation. Development and innovation should be the development strategy of the プラスチック射出部品メーカー.

中国はプラスチック射出成形部品メーカーの。 射出成形金型の開発は非常に遅いです。 多くの技術が停滞しています。 中国がWTOに加盟した後、国内の専門家は海外の先端技術を注意深く研究し、自社の射出成形金型の製品特性を統合しました。

いくつかの改修の後、技術は大幅に改善されました。 精密射出成形金型の精度は2ミクロンに達しました。 したがって、中国の射出成形金型産業はまだ発展する必要があります。
プラスチック射出成形部品メーカーに適した射出成形プロセスは何ですか?

プラスチック部品を小シリーズで製造したい。 しかし、まだわかりません。
  • どのプロセスが適していますか?
  • あなたが支払わなければならない費用はどれですか?
  • そして、どの材料が適していますか?

In this text you will learn famous plastic injection parts manufacturers techniques. The advantages and disadvantages of the individual processes. And why you should rely on plastic parts in small batches?

When talking about making plastic parts in small numbers, it is usually about producing plastic parts of less than 100 pieces per month. However, プラスチック射出部品メーカー from the plastics industry reject the small-batch production of plastics due to the high costs.

The production of plastic parts in small quantities usually means expensive tools and special mold inserts. This only pays off in large quantities.

Prototype construction – low-cost プラスチック射出部品メーカー production of plastic parts

If you want to have small-volume production of plastic parts. And save time and money, the vacuum casting process is the right choice.

These processes make it possible for プラスチック射出成形部品メーカーの to produce small quantities in a relatively short time at lower costs.

Due to the higher costs that come with small-scale production of plastic parts, you should consider the following before placing the order:

  1. What is the actual number of pieces?
  2. Is the component still in the development phase?
  3. What material should the component be made of?
  4. In what time should the small series be manufactured?
  5. What is the budget?

plastic injection molding suppliers

Regardless of the industry in which you are active: contact is the starting point. You contact leading plastic injection parts manufacturer. And tell exactly what you need. This includes:

  • the actual number of items
  • the status of product development
  • the desired material
  • time limit and the amount of the budget.

With this knowledge, a プラスチック射出部品メーカー develops a concept together with you. And offers you the right solution. If this solution is adopted, he will start with the conception and construction of the tools.

Which procedures are suitable for plastic injection parts manufacturer?

In order to keep costs as low as possible, the right プラスチック射出部品メーカー plays a major role. These procedures must be selected depending on the number of items required. A professional プラスチック射出部品メーカー will be happy to work with you to develop the right process.

Plastic injection molding – cost-effective production of plastic parts

Plastic injection molding is a primary molding process. That is mainly used in plastics processing. In this process, the plastic is plasticized with an injection molding machine. And injected into an injection mold under pressure.

By cooling, the material returns to the solid state. And can be removed as a finished part after opening the injection mold. The cavity of the tool determines the surface structure and shape of the finished part.

plastic injection parts manufacturer Rapid prototyping

Rapid prototyping is the generic term for numerous processes for the simple and fast production of finished parts. プラスチック射出成形部品メーカーの uses Vacuum casting and SLA  for plastic parts . In this process, a silicone mold is created. Which enables the casting of several identical parts with PU casting resins.

Advantages of vacuum casting:

  • high precision
  • short delivery time
  • No wear
  • only one-time costs for the production of the mold (a mold for the production of up to 1,000 finished parts)
  • fast manufacturing
  • inexpensive to manufacture

plastic injection parts manufacturer Turning plastic parts

Plastic parts are turned on modern CNC lathes. This makes it possible to produce numerous operations such as wrench sizes, millings, bores, markings and threads in one tension.

A プラスチック射出部品メーカー always uses plastic turning when the injection and die casting processes are no longer alternatives. In this process, the material is clamped as a rod and pushed through the spindle. Which moves at high speed. This removes the excess material from the tool or chisel.

Advantage of turning plastic:

  • very smooth surfaces possible
  • definite radii feasible

plastic injection parts manufacturer Milling plastic parts

 

Whether thermosets, thermoplastics, acrylic glass or elastomers: it is possible to mill almost all plastic parts. In addition to turning, milling is part of the optimal manufacturing solution for the machining of flat surfaces and 3D contours. Generally, plastic injection parts manufacturers practices it most often.

The production takes place with special tools on milling machines. The chip removal is circular with multi-tooth tools.

Advantages of plastic milling

  • inexpensive manufacturing
  • high surface quality
  • flat surfaces and 3D contours possible

プラスチック射出成形部品メーカーの RIM process for the production of plastic turned parts

In this process, プラスチック射出成形部品メーカーの mixes isocyanate and polyol in liquid form in a mixer. And then injected into a shaping tool. This is where the curing takes place. Since the necessary molds can be manufactured quickly and inexpensively from aluminum. The RIM process competes with the injection molding process.

Advantages of the RIM process

  • low locking pressure of the molds
  • favorable flow behavior
  • inexpensive manufacturing
  • fast manufacturing

私たちはあなたのプロジェクトのお手伝いをすることができた場合は、下記にご連絡ください0086-769-82821468または電子メールsales@kaitomould.com.



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