Persoonlike vervaardigers van plastiekonderdele: hoe dit gedoen word?

Ongeag die rede waarom u kontak maak met vervaardigers van plastiekonderdele, is dit ook belangrik om 'n basiese begrip te hê van hoe die vervaardigingsproses uitgevoer word. Daarbenewens moet u kennis dra van die moderne en gesofistikeerde tegnieke vir modelbou.

In this blog post, we will be covering the basics of the manufacturing of custom plastic parts, in addition to the common modeling and plastic molding machines and concepts. So, let us begin.

Custom Plastic Parts Manufacturers – Manufacturing Process

Plastics or more formerly known as the polymers are widely used around the globe. They are available in a wide variety as well. Different elements such as nitrogen, oxygen, chlorine, and hydrogen are used in their composition.

In addition, these plastic parts have high molecular weights. The objective of manufacturing plastic is to imitate the components of natural materials. For instance, it is often used to replace wood products.

These materials generally are a result of natural product conversion. However, sometimes you can create them by combining essential chemicals such as coal, oil, or natural gas.

Hieronder is die algemene idee van hoe die vervaardigde plastiekonderdele vervaardig kan word.

Stel 'n ontwerp voor

Dit is natuurlik dat u 'n ontwerp vir 'n persoonlike plastiekonderdeel moet verskaf. Die komponent of onderdeel moet immers volgens u spesifikasies wees.

Begin dus met die skets van u ontwerp op 'n stuk papier. Maak net seker dat die einde van u skets al die nodige besonderhede bevat. Dit sal beter wees as u 'n 3D-model daarvoor teken.

As u nie oor die vaardighede beskik nie, stel ons voor dat u 'n professionele persoon aanstel. Gee hulle alle besonderhede, en hulle sal u produk of onderdele akkuraat ontwerp. Dit is immers 'n belangrike stadium waarin u die produk haalbaar sal maak.

So, to reduce the designing time, you can present the design to you to achieve goals. You can reach out to tech experts to ensure that your designs have no technical errors.

Choosing Plastic Moulding Design

In the manufacturing industry, you will find a number of molding methods. In case, you are looking for more details, you should read our different types of Moulding Process or the comparison between extrusion and Thermoforming.

Thus, there is no denying that custom injection molding is among the most popular techniques. So, with plastic injection moulding, you can manufacturer parts in high quantity and at lower rates.

However, do bear in mind that the process you choose would depend upon a number of variables. For instance, the number of parts you need, the initial design, and the product’s overall use.

Below are some additional plastic moulding techniques and their variants.

3D-drukwerk

Using a CDA model, 3D printing allows direct creation of 3D parts. Thus, the technique uses layer by layer concept for manufacturing the part of the component. Instead of molding the entire material at once, it goes layer by layer.

Vervaardigingsproses

Step-up

There are different print preparation software that you can use for laying out the model and its orientation. Both these factors are according to the building volume of the printer, its slicing capabilities, and additional support structures.

Die sagteware sal ook aandag skenk aan elke aspek van die drukker om te verseker dat u produk op die beste moontlike manier vervaardig kan word.

Drukwerk

Daar is verskillende 3D-druktegnologieë beskikbaar, en dus sal die drukproses wissel volgens die tegnologie wat u gebruik. FDM - Fused Deposition Modelling - smelt byvoorbeeld die plastiekfilament om 'n produk te produseer.

Die Selective Laser Sintering gebruik ook versmeltings in poeierstof, en die stereolitografie bevat die vloeibare hars vir die skepping van produkte.

Na-verwerking

Nadat u die drukproses voltooi het, haal u die produkte uit die drukker. Vervaardigers sal dit moet skoonmaak of was. Daarbenewens kan hulle 'n paar na-genees metodes uitvoer. Dit hang egter hoofsaaklik af van die tegnologie wat u gebruik.

Koste en produksie

With 3D printing, you do not require additional tools and the step-up time is also minimal, manufacturers prefer it over the old techniques. You can ignore the cost of producing a custom part especially in comparison to the conventional manufacturing processes that take ages.

Thanks to technological advancement, even the low-level consumers also have access to affordable 3D printing techniques. It is possible to develop low to mid-volume applications at reasonable prices.

See the table below for additional information on 3D Printing.

Materiale

Since there are a number of 3D printing technologies and 3D printers available in the market, thus you have a wide variety of material. So, the choice of material again depends upon the type of technology you use.

See the table below for different material types and the technologies that use them.

 CNC Machining

Lathes, Mills and similar subtractive processes controlled by the computer are part of the CNC machining. The technique applies different methods such as drilling, cutting, boring, and grinding onto a solid block, plastic, metal rods, or bars.

CNC-bewerkingverskil effens van ander plastiekonderdele. Verder behels die tegniek die gebruik van 'n aftrekproses waarin die freeswerk - vaste onderdeel of 'n spingereedskap benodig word om die materiaal te verwyder.

Dit is ook moontlik om 'n draai-deel met 'n draaibank (Fixed Tool) te gebruik.

Vervaardigingsproses

Opstel van werk

Vir die CNC-bewerkingis 'n tussentydse stap van CAD na CAM nodig. Die dele van die gereedskap is dus verantwoordelik vir die beweging van die snygereedskap, die snelheid waarmee dit beweeg en die benodigde omskakeling.

Masjinerie

Verder is dit belangrik om die gereedskapspaadjies na die masjien te skuif voordat die aftrekproses kan begin. U moet dus moontlik die werkstuk in 'n nuwe posisie plaas, aangesien die gereedskapskoppe ekstra ruimte benodig om aan die nuwe areas te werk.

Na-verwerking

After manufacturing, it is important to clean the parts. They are also trimmed and deburred.

Koste en produksie

Machining is a good choice for plastic part applications that require tight tolerance. In addition, it works well for parts and components having complex geometries.

Common Custom Plastic Parts Manufacturers Example

Consumers and manufacturers greatly depend on machining for prototyping purposes. It shows effective and efficient results. In addition, it is effective for end-use parts such as the bushing, gears, or pulleys.

The process comes at a low to moderate setup costs. Despite this, it can produce high-quality parts in an extremely short time. It also works with a number of materials.

 Materiale

 Dit is moontlik om die hardste plastiek te vorm met verskillende vlakke van masjienprobleme. In die geval van sagter, gehardplastiek, benodig vervaardigers addisionele gereedskap vir die ondersteuningsdoeleindes van die onderdele tydens die bewerkingsproses.

Hieronder is 'n paar algemene plastiese voorbeelde

• Polistireen (PS)
• Akriel (PMMA)
• Polyamide nylon (PA)
• Akrylnitrielbutadieenstireen (ABS)
• Polimelksuur (PLA)
• Polyeter eterketoon (PEEK)
• Polikarbonaat (PC)
• Poliëtileen (PE)
• Polivinielchloried (PVC)
• Polipropileen (PP)
• Polikarbonaat (PC)
• Polioksimetileen (POM)

Bou 'n prototipe

Noudat u die basiese konsep van verskillende vorm- en bewerkingstegnieke vir plastiekvorming het, moet u met 'n prototipe begin. 'N Prototipe sal u help om die lewensvatbaarheid van u idee te verstaan.

Met prototipe kan u byna alle foute uitskakel voordat u na die produksiefase gaan. Daarbenewens is daar verskeie prototipe-instrumente beskikbaar. Vra u persoonlike vervaardigers van plastiekonderdele vir die beste een in die mark.

 Soek vervaardigers van plastiekonderdele

Nadat u die ontwerp afgehandel het, is dit tyd vir prototipering en produksie. As u 'n huis het, kan u u eie onderdele vervaardig. Indien nie, kan u kontak maak met een van die voorste vervaardigers van plastiekonderdele soos die Kaito Mould.

Ons lewer slegs die beste dienste vir prototipering en plastiekvorming. Daarom beveel ons aan dat u vandag nog ons vandag kontak  en ons sal al u plastiese probleme oplos.