플라스틱 사출 성형의 몇 가지 주요 이점

사출 성형은 사출 성형 제품 제조업체. 그 위에 고르게 분포되어 고형화됩니다. 이것은 플라스틱 제품을 대규모로 제조하는 가장 일반적인 방법입니다.

Generally, the injection molding process requires sophisticated equipment and serious technical training. However, excellent quality product comes under professional injection molding products manufacturers.

사출 성형 제품 제조업체 -Application for injection molding technology

Using this method, you can produce almost any plastic product. Moreover, there are no restrictions on the size or number of parts. Here is a partial list of what can be produced using injection molding technology:

• enclosures for electronic equipment;
• automotive components;
• similarly, plastic caps and caps;
• cases for medical equipment;
• household appliance parts;
• Kids toys;
• Furthermore, plastic packaging, etc.

BENEFITS OF USING PLASTIC INJECTION MOLDING TECHNOLOGY

Generally, many manufacturers choose a cheaper method of production. Casting in silicone mold. However, often this choice brings even greater cash costs. And does not guarantee excellent quality.

Why is it recommended to choose injection molding products manufacturers?

injection molding products manufacturers high accuracy of the finished product.

The supply of liquid plastic under pressure allows it to evenly distribute in shape. Filling even the smallest holes.

The ability to receive parts of any complexity. Including with very thin walls. For the manufacture of products, 사출 성형 제품 제조 업체는make a metal mold.

The design takes into account all the small details of the future product. As a result, you can get both simple and very complex product. But with many holes and bends.

제품 가공을위한 최소한의 필요 . 대부분의 경우 완제품은 가공이 필요하지 않습니다. 결과적으로 예외는 매우 복잡한 제품입니다. 그러나이 경우 개선 사항은 미미합니다.

무제한 완제품.

금형은 생산 전에 제공됩니다. 그것은 매우 오래 지속될 것입니다. 그것의 도움으로 당신은 많은 제품을 만들 수 있습니다.

대량 생산에 따른 저비용.

제품이 많을수록 한 장의 비용이 저렴합니다. 때문에 사출 성형 제품 제조 업체는 준비 작업의 주요 예산을 지출. 한 번만 수행됩니다.

동시에 사출 성형 기술에는 단점이 있습니다.

• 높은 준비 작업 비용.
• 소량 생산의 비 수익성.

What stages 사출 성형 제품 제조업체 follow for injection molding products?

The process of manufacturing plastic products by injection molding involves several stages. Which can be divided into two groups.

• preparatory work and
• casting itself.

Let’s consider these stages in more detail.

Preparatory work

1. Creation of 3D models of the future product. You can create a 3D-model. According to the drawings, description or photograph. 사출 성형 제품 제조업체carry three-dimensional modeling t in a special program.
2. Prototype manufacturing. After the 3D model is created and approved. You can create a prototype, i.e. Generally, sample of the future product.
3. This is most often done using 3D printing. Simultaneously, a prototype is necessary in order to evaluate. And test the future product.
4. Mold design. Commonly, this process is based on a 3D model of the future product. When designing, it is important to consider all the smallest details.
5. Mold making. The finished 3D model comes into several parts. 사출 성형 제품 제조업체make each part separately. After which they are assembled into a mold.
6. Test casting. Next, using the finished mold. The first copy appears. Which is carefully studied and tested. If flaws are there, finalize the mold.

Preparatory work lasts from several weeks to several months. However, this is an important stage in which you should not rush. Because the quality of future products depends on it.

injection molding products manufacturers molding process

1. Submission of plasticto the mold under pressure. The heated plastic is fed into the mold under high pressure.
2. Uniform distribution ofplastic over the mold. Due to the pressure, the plastic comes in shape filling even small holes.
3. Mold cooling and plastic hardening. The cooling time depends on several parameters.

• type of plastic
• mold temperature etc.

For small items, this is usually a few seconds.

4. Delivery of the finished product. After the mold has cooled, it opens to give the finished product.

injection molding products manufacturers cost of injection molding

As a rule, injection molding products manufacturers demand a fair amount. However, the more pieces will be produced in the future. The lower the cost of one product. At the same time, quality remains high.

WHAT ARE THE BENEFITS OF USING 2K TECHNOLOGY?

The technology of injection molding allows to combine different materials in one component. In particular, it increases the functionality and freedom.

This leads 사출 성형 제품 제조업체 to a fully automated production of components.

The components appear in two cycles. Using the main technology. After which they come together. Similarly, 2K technology eliminates assembly. Simplifying the manufacturing process and ultimately optimizing end costs.

What is two component injection molding technology?

The technology of two-component injection molding creates additional added value. In addition, 사출 성형 제품 제조업체 can offer customers in the automotive industry.

Polyethylene is one of the most popular polymers today. Its various types are practically different plastics. Which sometimes differ from each other. Even more than from polymers of completely different types.

So, high pressure polyethylene is a relatively soft and fairly elastic product. And medium or low-pressure polyethylene is a fairly rigid material. But there is a similarity. Therefore, all polyethylene can boast of their frost resistance.

Due to which they can be operated up to -70 ° C. And some brands are even lower – up to -120 ° C. 사출 성형 제품 제조업체 technology is quite easy to recycle. Although injection molding has long been the most popular among the many relevant technologies.

What are some key benefits 사출 성형 제품 제조업체 provide?

Injection molding is a sequence of operations involving heating the starting material. Melting it into a semi-liquid phase. Then injecting the heated viscous mass under pressure into a special form.

In which 사출 성형 제품 제조업체 form the finished product. A feature of this technology is its cyclical nature. Which somewhat limits its performance.

Generally, its main advantages are as follows:

• Greater recycling capacity
• quite high performance
• high quality of finished products
• often not requiring any additional processing

it is perfectly acceptable to manufacture parts of complex configuration. Including thin-walled ones. As a rule, additional processing of finished products is not required.

The manufacturing process of finished products allows its full automation. While thousands of samples of such equipment have already been accumulated.

However, injection molding comes with some drawbacks

• the equipment for this process is quite complex.
• and therefore not cheap;
• moreover, the practical use high qualification.

사출 성형 제품 제조업체‘ advantages, however, outweigh the disadvantages. Injection molding plastic technology is very famous in the world.

companies across the globe look forward to 사출 성형 제품 제조 업체는for their products.

It is precisely accurate. Furthermore, it has mass. Moreover, provides all the possibilities for its automation.

In addition to molds, means are also required for preparing and supplying raw materials. Heating and maintaining the temperature. Feeding the melt into the mold.

Gradually cooling the mold filled under pressure with the starting material. As well as:

• mechanization
• and automation of the process
• facilitating the work
• increasing its productivity and
• Similarly, improving the quality of finished products.

Conclusion

Being expert 사출 성형 제품 제조업체, I must say that injection moulding in the modern world is very different. So, there is no way to get acquainted with all its diversity. But, as an example, we can consider a little more in detail. The very process of injection molding.